
Deborah Rech
Food Engineer
Thomas J. Lipton Company
Englewood Cliffs, NJ

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B.S. - Chemical
Engineering, Rutgers University |
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Food engineer
working in the soups and side dish area |
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"You need to know
how to write. Also, remember, the classes are the hardest part.
Once you get through the classes, the job is easy -- you have a
goal that you're working towards." |

Rech:
"A food engineer is a catchall title. It
applies to all engineers who work in the process areas. So rather than
having a Tea Engineer, or a Noodle Engineer, Pasta, Wishbone, you're a
food engineer. Primarily I work in research, so I'm either doing,
performing an experiment, or I'm tabulating the results, writing reports,
or our area also does scale up, so we'll have plant visits where we'll
experiment at the plant or even install new equipment for a plant
process."
Q: What is a food
engineer?
Rech:
A food engineer is a catch-all
title. It applies to all engineers who work in the process areas. So
rather than having a tea engineer, or a noodle engineer, you're a food
engineer.
Q: What are some of your
daily job responsibilities?
Rech:
I work primarily in research,
so I'm either performing an experiment, I'm tabulating the results, or
writing reports. Our area also does scale up, so we'll have plant visits
where we'll experiment at the plant, or even install new equipment for a
plant process.
Q: What courses did you
take in college that help with what you're doing now?
Rech:
I had a core chemical
engineering background. I didn't know specifically what area I wanted to
work in, so I didn't specialize in any particular area.
Q: Who are some of the
people you interact with on a day-to-day basis?
Rech:
We have other chemical
engineers in the group. We also have mechanical engineers. Basically, we
have people who are either very machine conscious, or are concerned about
the product itself.
Q: What do you do in an
R&D lab?
Rech:
You're primarily making
different variations of whatever item you're working on. Different
formulations of salad dressing, or if you're making pasta or noodles,
you'll have different amounts of egg, or you'll be making spinach pasta or
some other vegetable item. So it's different formulations that you have to
make, and you run them in the pilot plant, or benchtop. There's no real
analytical equipment in the meals area. Moisture analysis is very
important, viscosities are important -these are basic analytical tests for
the food industry.
Q: How do you come up with
these formulations?
Rech:
It depends on what you're
working on. You can create something from scratch. Generally, you will go
through recipe books to find a flavor profile that you want. We also use
market research where you'll take a name screen or you'll list several
different varieties of food items-chicken and broccoli or stir fry-and
you'll present them to consumers. Whichever ones are most popular will be
selected. Then you'll formulate a different bunch of things to try to come
up with a taste profile that everybody likes, and you pick one.
Q: What else do chemical
engineers do in the food industry?
Rech:
It's extremely varied, and
it's much more intense than it might sound like. You're not baking
chocolate chip cookies by the batch-they're on an industrial scale. Starch
technology is very important. Emulsification technology is very important.
When you're making a salad dressing that sits on the shelf, you don't want
it to separate. So that's very important. You use spray-drying equipment
to make instant tea. Pneumatically conveying food is difficult. Sugar
tends to become cubes. So there are lots of places where your chemical
engineering background comes into play.
Q: What were some of the
things that you did, while in college, that helped you get to where you
are today?
Rech:
Most of my summer work was
done in the pharmaceutical industry. And that was very, very helpful,
because you had to write reports, and you had to have your notebook
organized, witnessed, and signed. You finally got to see, not just the
technical aspect of your job, but how you interact with all the other
people who need your work. That was very important; so summer work was
very helpful. The pharmaceutical industry and food industry are called
clean industries. So a lot of the equipment is very much the same.
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